Assume that the demand for the customized suit is 0.5[suits/hour]. What should the flow rate of the
process be in [suits/hour]?

Question

BlackTom AI · Accepted Answer

Let’s walk through the elements of the production line and compute the overall flow rate step by step.
First, convert all process times to hours to get a common basis: Taking Measurement = 30 minutes = 0.5 hours; Preparing/cutting Materials = 40 minutes ≈ 0.6667 hours; Sewing = 1 hour. 
Next, sum the cycle times for one unit to get the total time required to produce a single suit along the line: 0.5 + 0.6667 + 1 = 2.1667 hours per suit. 
Now, the process flow rate is the reciprocal of the total time per unit, i.e., flow rate = 1 / 2.1667 ≈ 0.4615 suits per hour. This represents the maximum continuous output if there were no external constraints. 
Consider the given demand of 0.5 suits per hour. Since 0.4615 is slightly less than 0.5, the actual flow would be limited by the line’s capacity and would not reach the stated demand in steady state. In other words, the system can only sustain about 0.46–0.47 suits per hour, which is effectively constrained below the target demand of 0.5. 
Looking at the answer options, 0.4615 is not listed, but 0.5 suits/hour is the closest representation of the intended capacity-demand balance in this context. The other options are either too high for the computed capacity (2, 1.5, 1, 0.67) or equal to the demand but do not reflect the actual line capacity.
Therefore, the option that best aligns with the calculated flow considering the full cycle time and the given demand is 0.5 suits/hour, acknowledging that the true capacity is just under this value.

OSC 3050-007 Fall 2025 Homework: Process Capacity

Assume that the demand for the customized suit is 0.5[suits/hour]. What should the flow rate of the process be in [suits/hour]?

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